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An excellent quest

Business excellence involves a journey where the experience itself is the destination. Just 13 of the 100-odd Tata companies have made this journey their own and gone on to win the coveted JRD QV Award. But there are many others who are pushing hard and moving ahead on the road to excellence

 
When Sanjaya Sharma joined Tata in 1980, the only people who could question the chief executive of a group company were its directors, and here too the queries were mostly about financial matters.

“In those days there was just no way someone could question a CEO,” recalls Mr Sharma, the CEO of e-learning organisation Tata Interactive Systems (TIS).

“But today you have eight people from different Tata companies – half of them in their 20s and 30s – sitting in front of you and asking questions about your leadership style, your strengths, the different opportunities available for the company, the scope for improvement in operations, and so on.”

This benign interrogation from Tata executives is part of the assessment process that constitutes a crucial component of the Tata Business Excellence Model (TBEM) – a quality framework that helps Tata companies benchmark their operations to best-in-class organisations and evolve into world-class companies. The TBEM assessment and feedback methodology is accompanied by a scoring process that has a 1,000- point scale. Tata companies that cross the 600-point watershed win the JRD QV Award.

No easy mark this. The JRD QV Award is a much coveted prize, one that has companies investing serious time and effort in pushing the excellence initiative in order to garner pan-Tata recognition as a winner.

TIS is one among dozens of Tata companies that have embarked on the 1,000-point excellence journey and leveraged the inputs of TBEM to improve operations and escalate performance. The methodology assesses core business aspects: leadership, strategic planning, customer focus, measurement, analysis and knowledge management, workforce focus, process management, and business results.

TBEM also serves as an umbrella framework for driving initiatives that range from governance, safety and ethics to corporate sustainability (CS), innovation and climate change.

The 600+ club
Several Tata companies have crossed the 600-point milestone (on TBEM’s 1,000-point scale) to win the JRD QV Award:

  • 2000: Tata Steel
  • 2004: Tata Consultancy Services
  • 2005: Tata Motors
  • 2006: Titan Industries – Times Division 
  • 2007: The Tinplate Company of India; Tata Chemicals; Tata Metaliks
  • 2008: Telcon
  • 2009: Tata Power
  • 2010: Tata Steel Tubes Division
  • 2011: Rallis; Tata Steel Ferro Alloys and Minerals Division; Tata Steel Wires Division
In place since the late 1990s, the TBEM methodology has helped propel Tata onto the world stage, making it a globally recognised brand. Some of its top companies are well past the 600-point milestone (see box on right), and many more have now matured enough to come tantalisingly close to the mark.

Tata Review spoke to a few of these nearly-there enterprises – Tata Interactive Systems, Trent, Tata Communications, North Delhi Power (NDPL), Tata Daewoo Commercial Vehicle Company (TDCV), South Korea, and NatSteel Holdings, Singapore – to get a sense of the challenges and highs of the excellence exercise.

Excellence as a way of life
“TBEM is one of the best things to have happened in the Tata group in the 31 years I have been here,” remarks Mr Sharma, a veteran of the model who first underwent the assessor training programme in 1998. “All the CEOs enthusiastically participate in the exercise as it is a massively important process for developing and learning.” A far cry from the pre-TBEM days, when CEOs “worked according to their own thinking and decided according to their common sense”.

Indeed today, Tata CEOs are using TBEM as the single lever to move several initiatives. In Tata, the business excellence process – and the TBEM initiative – has become embedded in all business operations. Explains Sunil Wadhwa, managing director of power utility NDPL: “The various elements of TBEM form the core of our way of working and have enabled us to transform an ailing utility into a profit-making, consumer-centric organisation that has the distinction of being recognised as the first success story in power reforms [in India].”

NDPL has turned itself around by cutting transmission losses, boosting efficiency, and improving employee engagement to become an award-winning power company. Much of this is due to the business excellence structure the Tata group has crafted. “TBEM is an overarching framework for whatever is best that we want to do at NDPL,” adds Mr Wadhwa. “The assessment process is like a periodic corporate health check, with the external assessors acting as consultant doctors, except that they do not charge a fee.”

At NatSteel Holdings, Singapore, the TBEM initiative helps provide a common understanding of business challenges and goals, says Vivek Kamra, the company’s chief executive. “It provides visibility to managers on how their goals and contributions are helping their company achieve its goals.”

NatSteel people have found TBEM to be a tool that helps them see the interconnectedness of various aspects of a business. That the assessment process is held in a positive and development environment creates openness and transparency, and “brings clarity to what is important to us, enables us to re-examine why we are operating in this manner and make improvements”.

The key to improvement
Retail giant Trent does not differentiate between a business excellence initiative and a business initiative. “The two have become synonymous,” says MK Nagabhushan, head of corporate quality, “Rarely will you come across an employee here who will say that I am doing this task because it is part of TBEM.” On the contrary, Trent has found that the model works like a competency development programme for people, taking its employees to higher levels of competence.

In South Korea meanwhile, truck maker TDCV has used the TBEM journey to improve work processes in various areas, “thereby striking a balance in activities to enhance process and result,” says Woung-Jeong Choi, head of the corporate culture team.

To align its workforce to its vision and values, TDCV has set up a process of annual workshops with key employees. Another focus area is ethical management practices. “This has played a key role in our management system and contributed to promotion of ethical awareness among our employees,” says Mr Choi. Having started down the TBEM path, TDCV is now, in turn, spreading the good word on business excellence to its subsidiary, Tata Daewoo Sales Company.

Adopting the business excellence model helped make Tata Communications – earlier the state-owned Videsh Sanchar Nigam – a part of the Tata family. Daniel Castle, the company’s chief quality officer and vice-president, business excellence, says TBEM is incorporated into the organisation’s orientation so that “everyone who joins Tata Communications gets an understanding of it. It is part of the Tata brand identity”.

At TIS, the business excellence framework has already achieved what chief operating officer Albert Lewis calls critical mass. He explains that TBEM has become a unique vehicle for propagating change and new ideas and concepts, for instance, by encouraging safety consciousness or even green consciousness.

“TBEM has indeed become a part of our life,” says Mr Lewis. “We talk of the business excellence model in our induction sessions, inculcating it in new recruits from the beginning.”

Most of these new recruits are impressed by the model and many are eager to become assessors and interact with other Tata companies. For senior executives, becoming an external assessor is almost a prerequisite for taking up a job. Says Mr Sharma: “It is absolutely integral to our way of thinking. It gives us a common vocabulary.”

Learning from far and near
Along with the vocabulary comes learning. Apart from the benchmarking and feedback processes that are inherent to the model, TBEM opens lines of dialogue between company, assessor and mentor, a conversation that is fruitful in terms of accessing avenues of new knowledge and perspective.

At TIS, for example, a team member from Tata Steel Europe, along with a Baldrige assessor, held a presentation on safety that was considered brilliant. Says Mr Sharma, “I had not come across the aspects of safety that they explained.”

Even mentoring brings with it a new kind of exposure. A mentor at the assessment of pesticide company Rallis India, Mr Sharma found that best practices can be transposed across industries.

NDPL is another such good learner, picking up a plethora of good practices from companies far removed from its field: ethics management from Tata Steel, CS from Tata Chemicals, project management from Tata Projects, risk management from Tata Motors, call centre processes from Tata Business Support Services, etc.

Apart from benchmarking with Tata Motors, Korean company TDCV has used TBEM to absorb processes on safety, CS and ethics from Tata Steel. NatSteel in Singapore has adopted Tata Chemicals’ leadership system and a highly useful document called the Mother Of All Charts (used to present a complete view of strategic planning output) from Tinplate Company of India.

A steep climb
For all its benefits, the excellence journey is no sinecure. Most companies find it tough to roll out the initiative across diverse business units and subsidiary companies. Mr Castle points out that the problems are more acute for a company such as Tata Communications, which has grown inorganically, acquiring companies not just in India but around the globe. Many of the acquired companies come with their own – and well-entrenched – processes.

Multiple business units add confusion to the mix. For instance, Teleglobe, the Canadian enterprise acquired by Tata Communications, is part of the company’s global voice services group. The company also created a global data and mobility services group to take advantage of its capabilities around servers.

But this resulted in two different narrations while filing the TBEM application. “We are a complex entity in terms of business and certainly more global in nature than most other Tata companies,” explains Mr Castle.

Another company with a similar background, NDPL, once part of the state-owned Delhi Vidyut Board (DVB), faced two big challenges while taking on the TBEM programme. The first, according to Mr Wadhwa, was “aligning the entire inherited workforce of DVB with the Tata work culture and motivating them to address the challenges being faced at the time of the takeover.”

The second challenge was developing a customer-centric culture from ground up. Consumer service facilities were virtually non-existent and consumer records were either incomplete or missing. Consumer-friendly processes and systems were also absent at the time of the takeover. Given the near-insurmountable odds, NDPL today is proud that it scored 500 points in its very first TBEM assessment, ample testimony, Mr Wadhwa says, “to our success in building a unified culture in the organisation”.

Trent, the owner of retail chains Westside, Landmark, Fashion Yatra and Star Bazaar, also found parts of its excellence journey formidable, mainly because it operates in a business segment that is still largely unorganised. Introducing processes was a huge challenge for Trent as not just shoppers but even suppliers (including multinationals) are used to dealing with mom-and-pop shops. “Bringing in a structure, a process for purchasing goods, is a difficult task, especially when we have to make them understand the importance of these processes,” says Mr Nagabhushan.

Managing growth is another major challenge for the company. In 2009, when its TBEM score was 562, Trent had 32 stores; today there are 57 Westside stores, a figure that will burgeon by 2014 to 100. “We are witnessing exponential growth,” explains Mr Nagabhushan. “Our challenge with business excellence is to manage this growth.”

The not-so-sad tribulations of rapid growth include supply-chain management, vendor development and employee retention. Trent started down the excellence path in 1998, crossed the 450-mark in 2004, 500 in 2007 and breached 550 in 2009. “The pursuit of excellence has helped in achieving business goals,” remarks Mr Nagabhushan. “But of late, with the increase in complexities brought on by the adding of stores, formats and people, there is a tremendous amount of churn.”

Growing pains
Even at the more compact TIS, a company that has steadily climbed the TBEM score ladder from 400 to 550, the task has become more demanding as new goals are set. Says Mr Lewis: “As you mature, the next set of questions is intrinsically tougher and addressing them becomes a big challenge.”

The plus point is that TBEM can be synonymous with change management, as it encourages management to adopt new best practices. “The assessments throw up many things, and we realised we had to be more focused on cost. So we became cost-focused, then we became review-focused and now it is improvement-focused.”

At NatSteel the biggest challenge related to the company’s culture: how to shift from a command-and-control setup to one of mutual trust, transparency and process management. According to Mr Kamra, the challenges were two-fold: growing a critical mass of business leaders who understand the TBEM principles and apply them when running their businesses or in their day-to-day work; and building an understanding that these principles are fundamental to running a business, and that it is not just an assessment tool.

The fundamental point, in this context, is that if TBEM is not understood well and practised in its true spirit, it becomes merely a “time-consuming document exercise”, taking away focus and time from making the “real” changes a business needs to implement before it can excel.

Realising that it is crucial to get everyone on board, NatSteel invested much time and effort in developing “a reasonably well-articulated document that serves as a communication tool to all colleagues on what we have in place and what we plan to do”. In fact, communication itself can sometimes pose a challenge when TBEM goes global to countries where English is not the first language. At TDCV, for example, most of the TBEM initiatives and activities are translated into Korean before being disseminated among employees.

During external assessments, questions and answers go through an interpreter, with the risk of miscommunication especially in specialised terminology. Later, the feedback from TBEM has to be translated into Korean so that it can be understood and used by employees for improvement activities.

Payoffs
For all the constraints of the business excellence model, there is unanimity on its positives. At both Trent and TIS, the senior leadership believes that the TBEM journey has helped them emerge as leaders in their respective sectors while, importantly, padding the bottom line. “Most of Tata Interactive’s competitors find it difficult to make profits, but we have done well, and this reflects the effectiveness of TBEM,” explains Mr Sharma.

According to Mr Nagabhushan, Trent has been a consistently profitable lifestyle retailer even during the global recession. “There is hardly any other example in retail of a company paying dividends year after year,” he notes. TDCV has used TBEM to enhance productivity and sharpen its competitive edge, along with sustainability initiatives such as climate change. NatSteel is using the programme as a tool to establish common work systems and nurture a common culture across its businesses. In 2012, it will put in its first joint NatSteel Group application for the JRD QV Awards that will include businesses in Singapore, Australia, China and Vietnam.

NDPL has initiated extensive benchmarking exercises where the company is collaborating with high performing Indian utilities as well as the Global Intelligent Utility Network Coalition, a coalition of international utilities, to exchange, understand and adopt best practices.

Indeed, the TBEM journey, for these relatively smaller players of the Tata group, has proved to be of immense help as they take on competition in their respective sectors, both domestically and globally. As Mr Lewis of TIS sums it up: “TBEM has affected the way we look at the world.”

Tales of excellence
The Tata Business Excellence Model (TBEM) acts as a key that opens up several new paths to improvement

The hawk-eyed shopper walks in incognito, strolls around the store checking out various departments, interacts with as many store clerks as possible and then disappears.

Mystery shopping, explains MK Nagabhushan, head of corporate quality at Trent, is a concept that has been developed by the company as part of its effort to improve processes and initiatives both at the front- and back-end of its business. A team of appointed people walk into a store as customers and make note of how they are treated, how materials are stocked and displayed, hygiene, the standards of house-keeping and how the front-end people speak of the products and their features. The store is later evaluated based on the mystery shopper’s report; a minimum 80 per cent has to be scored, failing which efforts are made to improve performance at the store.

In consonance with TBEM, Trent has developed other initiatives such as ‘Saksham’, an affirmative action programme, ‘Star Diya’, a corporate sustainability (CS) initiative, and an energy conservation programme. Another major programme being implemented is an inventory management and control system based on the Theory of Constraints (TOC). “This is a very ambitious programme,” explains Saurav Chakrabarti, senior manager, business excellence, Trent. “We have adapted this system from Tata Steel and some of their executives came and explained its features to us.”

Trent has also adapted the customer feedback tracking system (CFTS) from Indian Hotels; IT best practices from TCS, and a loyalty programme and visual merchandising standards from Titan Industries. “We have had tremendous learnings from both within the Tata group and from international retailers,” explains Mr Nagabhushan. “Business excellence makes us look at our balanced scorecard, which has been the principal managing tool for strategic and operational performance,” explains Mr Nagabhushan.

Sanjay Rastogi, head, corporate HR, Trent, says he is happy if employees follow TBEM as an improvement process, and is not concerned about the branding of the process. “Business excellence has become part and parcel of the business and not something outside the business,” he says.

New stories
Albert Lewis at Tata Interactive Systems (TIS) notes that the TBEM process forces a company to look at the competition from a performance point of view. “These are aspects that typically companies do not do, such as measuring employer or customer engagements.” TIS took up the concept of measuring customer satisfaction only after some of the TBEM assessors raised this question. In fact, TBEM sometimes forces a company into taking up excellence practices fairly early in the game, he adds.

North Delhi Power’s (NDPL) practices have made it the subject of several case studies on organisational transformation and power sector reforms, conducted by prestigious institutions such as the Indian Institute of Management, Lucknow, McKinsey & Co and The Wall Street Journal. “This culture (of excellence) is being sustained through deep deployment of NDPL values (integrity, unity, understanding, excellence, responsibility and agility),” explains Sunil Wadhwa, managing director, NDPL. Besides significant improvement in its performance (reduction in aggregate technical and commercial losses, enhanced system reliability, reduction in load-shedding), the company now also boasts of an engaged workforce, a customer-centric culture and the launch of innovative CS initiatives empowering key communities. Innovation is a key vector, with several programmes such as SHINE, InnoVerse and Dare to Fail, making an impact by improving efficiencies.

NatSteel Holdings in Singapore got a jumpstart from parent company Tata Steel, which helped it kick off its TBEM journey through an internal dipstick assessment, besides introducing several TBEM concepts such as the Theory of Constraints, Total Operations Performance, Customer Value Management and Retail Value Management.

Tata Daewoo Commercial Vehicle Company (TDCV), Korea, has introduced sustainability activities after being inspired by Tata Steel’s best practices in CS, safety and health activities.

At Tata Communications, a handy quick reference guide has been brought out to help employees navigate the business excellence journey. The five sections in the guide have interesting titles: Question everything, Understand today, Imagine tomorrow, Change the world and Keep the change.

The section, ‘Question everything’, has a fascinating quote from Ratan Tata, Chairman, Tata Sons: “…please question the unquestionable. I tried to tell our younger managers just don’t accept something that was done in the past, don’t accept something as a holy cow…go question it.”

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